Cutting Aluminum Sheet By Hand

Purchase a cold chisel that is 1 size wider than the aluminum.

Cutting aluminum sheet by hand.

Open the cutters as wide as you can at the start of each stroke and make long smooth strokes. This weakens the aluminium and creates a fracture line. Fit your chisel into your honing guide a tool. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.

Cnc router aluminum sheet work is different than cnc routers cutting aluminum plate. How to cut aluminum sheet metal hand tools. Tin snips are primarily used for cutting thin sheet metal like tin aluminum brass and thin gauge stainless steel. Using a cold chisel 1.

Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade. To cut the sheets of metal rathe. Align the snips with the line you want to cut with the upper blade of the tin snips touching the sheet metal.

Make long strokes for long straight cuts. Use a measuring tape to determine the width of your. The thicker the material and the greater the depth of cut the more important it is to follow these tips. And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel.

20 100 cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line. Then bend the sheet back and forth a few times to snap it. Clamp the sheet metal in place on your work table to hold it in place while you work. Lift the cutoff strip and roll it to the side to prevent it from binding on the tin snips handle.

Place the fracture line over the edge of a table and bend the overhang slightly downwards. 100 1000 bench mounted shears are able to cut through relatively thick sheets of aluminum though. Sharpen your chisel to a 60 to 70 degree bevel using a honing guide.