Cutting Plywood Sheets Alone

These project panels help eliminate waste cut costs and are easier to transport than full size panels.

Cutting plywood sheets alone.

Here s a setup that you can rig in just a few minutes. A roller or a sawhorse outfitted with a proper height support placed in line with the planned saw kerf holds the end of the sheet steady at outfeed. Make sure the sheets are well supported. Tips and techniques for using a table saw.

If you re cutting a sheet of plywood that is 75 inches 1 9 cm thick set your blade to 1 inch 2 5 cm deep. Lay 2x4s perpendicular to sawhorses to support the lips of the saw table. First thing you need to do is to find an appropriate blade for cutting plywood. Scoring a line or cutting through masking tape also help avoid chipping.

The most convenient way to do is is to procure a 1 1 2 inch thick installation about the same size as yours sheet and play it on the floor. Cutting plywood sheets on your tablesaw is possible if you support the sheet well throughout the cut. Many panel saws are designed to only cross cut a sheet of plywood. When cutting manufactured wood products such as plywood osb and particle board with a table saw or circular saw use a plywood blade with 80 or more teeth to avoid splintered edges.

The alternative is to cut it into small size using a circular saw. When cutting a sheet of plywood it s important that you support the sheet on both sides of the cut. My favorite part about this panel saw is that you can lock the blade into position on the guide rails rotate the blade 90 degrees and then you can push the plywood through the cut lengthwise sliding it along the support wings. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw.

Lay a sheet of plywood directly behind the saw and lock it in place with 1 5 8 in. As the photo proves you don t need fancy equipment or a huge saw table either. 3 support the whole piece of wood. One of the very best tools for working with plywood alone is an outfeed table on your saw.

It will give support for long pieces exiting the saw much more securely than roller stands although they work fine for narrow pieces. Even though skilled woodworkers think that jigsaw isn t appropriate for cutting plywood you can cut plywood without tear out with your regular cheap jigsaw also. We also carry pre cut project panels that are available in different sizes that may vary by store.