There are two reasons.
Defects in steel sheets.
Lamination defect in steel plates is highly undesirable for dynamically loaded elements of steel structure such as high pressure temperature storage tanks vessels.
Crown and wedge when sheet metal is rolled down to your ordered thickness the center width position of the master coil is slightly thicker and the coil edges are slightly thinner than the body of the coil.
This means the length of your sheet metal can be over a mile long.
Longitudinal cracks they are formed in the direction of extraction of the steel.
This effect is called crown.
1 coiling machine centering device failure strip steel deviation.
Springback or final part deviation from nominal incorrect process or number of forming tools.
6 common steel defects encountered during quality assurance bare spots galvanized coated bruises roll marks buckle dross on galvanized strip edge wave pinchers.
6 common defects in sheet metal forming uneven surface appearance.
Lamination defect of a significant area will impair the structural performance of welded objects to the plate surface and may result in a local buckling failure.
The sheet metal forming parts will collide with the surrounding objects in the process of raw material.
Surface defects in rolling can be categorized into following types and those are.
The rolling process is used to made plates steel sheets etc.
Transverse cracks these cracks usually appear due to the tensions in the longitudinal direction of the strand.
The presence of these defects results.
When sheet metal is rolled the width doesn t change but since the thickness is dramatically reduced the length must increase by a similar percentage.
Wrinkles splits and springback are the three most common defects encountered during sheet metal stamping.
Corner cracks these are cracks present in the edge of.
Excessive thinning thickening of the sheet during forming.
2 strip steel is not straight such as sickle bending narrowing etc.
Incorrect blank shape and or size.
The weight doesn t change.
Bearing turbines rings are rolling products.
The surface unevenness is mainly caused by the unqualified stamping die.
It isn t practical to handle this when it s flat so it is coiled as it s produced.
Detecting identifying defects in steel during surface preparation coatings shrink as they cure resulting in low film thickness over sharp edges and welds which is a classic cause of coatings failure.